Two Stages Ultrasonic Solvent Vapor Degreaser of Dual Tanks_Sumps_Slots Chemical Steam Cleaning System Vapour Degreasing Machine

Two Stages Ultrasonic Solvent Vapor Degreaser

Two Stages Ultrasonic Solvent Vapor Degreaser combines vapor cleaning with ultrasonic agitation in dedicated boiling sump and rinsing sump for superior degreasing, the first stage uses solvent vapor to dissolve grease, while the second stage employs ultrasonic energy to implode in bind holes, crack, tiny crevice, recess and other hard-to-reach areas, this Two Stages Ultrasonic Solvent Vapor Degreaser often feature refrigerated condensers for efficient solvent recovery and are used in precision cleaning application like automotive, aerospace and electronics, Two Stages Ultrasonic Solvent Vapor Degreaser can often achieve washing, rinsing and drying in a single standing-along unit, improving efficiency and reducing manual labor, its commissioning schedules are usually complied with normal condensation, the first step of the solvent cleaning process is pour the solvent into the vapor degreaser, next, set the temperature that you want the solvent to reach, this temperature varies depending on the solvent your choose, different solvents have dedicated boiling temperatures, the end goal is to get the solvent to boil, which causes it to turn gaseous, after the proper temperature is set, turn the vapor degreaser on to initiate both the cooling coils and the hating elements. Once the vapor degreaser reaches the proper temperatre and the solvent is boiling, you are ready to start cleaning your parts, these last steps can either be automated or done manually, place the items that need cleaning in a metal basket and slowly lower the basket into the gaseous atmosphere, which is below the cooling coils but above the boiling solvent, allow the solvent vapor to cling to and condense on the parts, as you slowly lift the basket out of the vapor degreaser, the solvent drips off the parts and fall back into the boiling solvent, leaving the parts clean and dry

Machine Description

Two Stages Ultrasonic Solvent Vapor Degreaser

Two Stages Ultrasonic Solvent Vapor Degreaser

01: Working Scenarios

Two Stages Ultrasonic Solvent Vapor Degreaser is proven to effectively remove contamination, such as surface oils, greases, folder flux and wax, many companies commissioning a wide rane of industries depends on keepleader Two Stages Ultrasonic Solvent Vapor Degreaser including medical, automotive, aerospace, electronics and optical, power circuit board, from any rugged industrial to critically precise needs

Two Stages Ultrasonic Solvent Vapor Degreaser has exceptional advantages comparing with conventional cleaning process, such as operational efficiency: prominent features like low-line transfer and two refrigeration units ensure exceptional cleaning and drying, reducing operational cost; reduce your energy costs: thermal stat of auto monitoring heating temperature, which can be auto activated when the temperature is dropping down; space-saving design: its compact structure reduces required floor space, making it suitable for various workplace environments; enhanced safety and control: liquid level, solvent vapor level and heating temperature auto monitoring  

Two Stages Ultrasonic Solvent Vapor Degreaser

02: Attributes

03: Commissioning Guidance

The user must arrange trial cleaning to record the valuable data for optimal performance,which is practical skill, but very essential for expected cleanliness, the following trial schedules are reliable

3.1: Run the cleaning parts with a standard vapor zone cycle time to assure that maximum condensation has occurred (the condensation stops, the parts and the vapor have reached the same temperature and will be essentially dry)

3.2: at this point, cleaning has ceased, remove the part following the withdrawal procedure and inspect for cleanliness, if there is remaining flux residue, the cycle must be repeated

3.3: re-inset the part next to the cold condenser to chill it as must as possible to obtain a wide temperature delta between the part and hot vapors (record this length of time for further reference)

3.4: Again, lower the part into the hot vapors and record this time (it will probably vary a bit from the first cycle)

3.5: Go through the withdrawal procedure and again inspect t he piece, if it meet the cleanliness requirements, you’re done, if not repeat the cycle until clean

3.6: verify the vapor zone cleaning procedure based on your specific validation plane

04: Premium Features

With Gravity water separator with molecular sieve capability

Free-board ratio of greater that 100% to eliminate diffusion losses

Refrigerated sub-zero Condensing Coils to condense the bulk of the solvent vapors

Primary Water Chilling Coils for retention the bulk of vapor in vaporized Zone

Air-tight cover to eliminate drafts and help seal the unit during period of inactivity

Offset boiling sup with liquid level control

Stainless steel cartridge filter to minimize solvent loss during maintenance

All tanks and outside enclosure made of stainless steel

Ultrasonic Cleaning tank is chrome harden treated

vigilant alarm for liquid level, heating temperature and over-loaded of refrigerator

The prevalent configuration of dual sumps for dedicated boiling sump and rinsing sump

Monitoring system to identify faults and notify operator when maintenance or serve in need

Vapor up light to advise operator when system is ready to process parts

High vapor sensor to disable heaters and advise operator if vapor reach an unsafe height

Auto advise operator when solvent replacement or replenish are needed

Low solvent level control to disable heaters and advise operator if solvent level is low

05:Outstanding of Two Stages Ultrasonic Solvent Vapor Degreaser

5.1:Reduces operator labor, cycle times and overall running costs: controllable low-line transfer, the user can close the tank with air-tight lid throughout the process

5.2: highly efficient component drying with maximizing solvent distillation: twin cooling coils (dedicated primary water-chiller and secondary sub-zero refrigerating condensation) ensure that vapor heat load does not affect free-board cooling

5.3: Reduces solvent consumption and costs: air compression lid serves to retain solvent, which is more efficient than common tank cover

5.4: Reduces solvent loss lowers electric expense: keepleader electric pulse modulation system sends electrical energy into the solvent only as needed, instead of the continual flow used in less efficient machines

5.5: Improved operator controls and diagnostics: compact digital control, which is visual surveillance and timely improvement

5.6:upgraded refrigeration minimizes solvent loss, increase efficiency: able to maintain a colder free-board area

Details Images

The keepleader’s Two Stages Ultrasonic Solvent Vapor Degreaser offers you many standard, in-stock capacity and frequency combinations as well as custom-build fabrication upon request, such as auto lift of top open, auto lift of top enclosure, internal auto lift of total closed cleaning process, high pressure spray distillation wand, independent filtering circulation stand and programmable logic control with touch screen, when used in tandem with out ultrasonic cleaning solution, this Two Stages Ultrasonic Solvent Vapor Degreaser is designed to provide you with state-of-the-art solvent cleaning support, such as complete organic contaminants remove: oil, grease, lubricates, rust inhibitors and solder flux and etc; pre-and post cleaning: ideal for all high-precision manufacturing industries; full cellular manufacturing operation support: fits anywhere within your automated production line; minimal solvent loss: featuring a selective line of solvents that are EPA-approval and non-flammable; fast se-ups: truly plug and play with minimal training required; self-cleaning: further-limiting down-time and the need for human interaction 

Machine Uses

Two Stages Ultrasonic Solvent Vapor Degreaser is proven to effectively remove contaminants such as surface oils, grease, solder flux and wax, many companies spanning a wide range of industries depend on keepleader Two Stages Ultrasonic Solvent Vapor Degreaser including medical, automotive, aerospace, electronics and optical , from any rugged industrial to critically precise need, cleaning and drying efficiency in Two Stages Ultrasonic Solvent Vapor Degreaser can be significantly improved by several process adjustment, such as fixture and basket design: use open, properly spaced basket or rack to avoid shadowing and allow vapors to reach al surfaces, avoid stacking parts too tightly; dwell time: ensure parts remain in the vapor zone long enough for full condensation and rinse, but not so long that excess solvent re-condenses inside cavities; ultrasonic: adding ultrasonic can dislodge particles and assist in cleaning blind holes, recess, threads, cracks, crevice and complex geometries; vapor line control: maintaining a stable vapor line with well-calibrated cooling coils prevents solvent carry-over and ensure consistent drying; drying efficiency: slow removal of parts from the vapor zone allows complete evaporation and minimizes spotting or retained solvent 

Tech Illustration

With Two Stages Ultrasonic Solvent Vapor Degreaser, solvent dissolve contaminants on stubborn surface during the ultrasonic cleaning process, heating coil brings the solvent to boil, which create a vaporized solvent, and this condenses onto the surface, the solvent thus returns to a liquid form, dissolves the contaminant, beads up with the impurities captures, and flushed off the part, after ultimate condensation, the finished cleaning cycle enters to dry for your next working procedures, Two Stages Ultrasonic Solvent Vapor Degreaser can guarantee the optical performance because of its highlighting features, such as extended fee-bard ratio to minimize diffusion losses; manually operated sliding cover to control overhead air turbulence losses; water separator for continuous removal of condensed atmospheric moisture from the system; keepleader’ vapor watch safety circuit, with manual reset sensor, to minor system function, identify faults and notify operator when maintenance or service in need; all stainless degreaser body and countertop; copper plumbing continuing the keepleader’s years of traditions of quality, performance and reliability; the keepleader B Series combine the rugged durability of keepleader ultrasonic technology with state-of-the art emissions control and safety features, two sumps of dedicated boiling and rinsing process independently; push-button start with vapor-up light to advise operator when system is ready to process parts; high vapor sensor: disables heaters and advises operator if vapors reach an unsafe height in the degreaserl high solvent temp sensor: monitors solvent temperature in the boil sum, and advise operator when solvent replacement is needed; low solvent level control: disable heaters and advises operator if solvent level is low 

Contact Us

Keepleader, our Two Stages Ultrasonic Solvent Vapor Degreaser comes in a variety of industrial vapor degreaser machine configuration depends on customer application, we can size an industrial degreasing machine to fit not only your parts but also you cycle time and production requirements, with today’s solvents it is essential to size the vapor degreaser properly to ensure maximum solvent recapture through distillation cycle chilling coils of your industrial vapor degreaser machine, Two Stages Ultrasonic Solvent Vapor Degreaser is commonly used as a precision pre-cleaning step prior to downstream surface finishing processes such as chromatic treatment and chemical film coating, for expert help with your precision cleaning application, look to best technology, let us help you find the best vapor degreaser machine, that not only fits your parts, but also your cycle time and production requirements, contact keepleader’s expert today to receive a free proposal

☺ Attn: MS Helen

✉ E-mail:sales@keepleader.com

☎ Cellphone: +86 13590415784 (Wechat/Whatsapp)

☎ Tel: +86 755 84190358

☞ Website: www.hfwelds.com / www.keepleader.com