Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners Sonic Agitation Vaporized Tank

Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners

Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners come in a variety of configurations depending on customer application, keepleader can size a vapor degreaser to fit not only you parts,but also you cycle time and production requirements, with today’s solvent it isessential to size the vapor degreaser properly to ensure maximum solvent recapture through distillation cycle chilling coils

Machine Description

Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners 

01：Application

Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners is a parts cleaning method in which solvent is boiled to create vapor, parts are lowered first into this vapor, which condense and dissolves any surface dirty, grease or other contaminants, as the parts are lifted out of the vapor, the excess solvent drips back into the vapor sump (or boiling chamber), carrying contaminants with it, the parts are then transferred to a second sump chamber, the rinse sump,where any residual dirty or grease is rinsed off with fresh solvent,

02: Parameter

03: Character

Below freezing refrigerated system

High reflux rate and quick distilled speed

Removable panels for easy maintenance access

Solvent cooling down mode to minimize solvent loss

100% freeboard ratio to minimize solvent consumption

Stainless steel processor tanks with bright annealed finish

Stainless steel condenser and chiller coils to avoid corrosion

Tanks provided with thermal insulation and stainless steel panels

Sloped tank bottom provides ease of maintenance when cleaning

Compacted structure, boiling sump equipped ultrasonic agitation

Heating process of cast aluminum plate adopted for quick heating-up

Stainless steel construction, vapor separator, pipe, valve and tight sealing lid

Recirculation of wash and rise sump with cartridge filtration and water separator

Closed loop cooling water primary cooling down and top chilling coils to entrap the vapor emission

Primary and blow freezing system include peripheral stainless steel finned cooling coils on internal tank walls with stainless steel condensate troughs

04: Optional

Desiccant water removal

Automatic downtime cover

Hot solvent high pressure spraying wand

Load/unload conveyor or transport trolley equipped

PLC Controlled transport system and upper enclosure

One machine has 1pcs cleaning basket, extra basket is available

Vertical front loading or one side loading and unloading in cleaning process

05: How does work?

Wetting: Components in solvent reducesurface tension, allowing solvent to penetrate soils

Dissolution: Solvent dissolves the organic contamination

Displacement: The solvent may separate the soil from the substrate, ultrasonic agitation is often necessary in order to fully displace

Dispersion: the suspended soils are evenly dispersed preventing re-deposition

06: Advantages of Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners

Thoroughly removes grease, oil, chips and most other contaminants from metal parts of any size, and shape, usually in a minute or less

Leaves parts clean, warm, dry and ready for inspection, assembly, further fabrication, or finishing   of any type

Minimizes rejects because vapor reaches and removes contaminants from deep draws, holes, and places which are most inaccessible

Reduces risk of damage to delicate parts

Can be used along, or as part of process flow line

Utilizes compact equipment that fits into small space

Consumes small quantities of solvent,contaminated solvent is recovered economically for re use

Uses the absolutely pure vapors of a nonflammable solvent as a cleaning medium

Simplifies cleaning procedure, is easy to operate

Saves time and cost in its own operation,and in the subsequent handling and finishing of parts

The unique feature of the process, no matter which combination of treatments may be used, is that work leaves the machine through the vapor area and is washed with pure liquid solvent which has condensed on all surfaces, the parts are thus heated to the vapor temperature,and not passing above the vapor level, are quickly dried by evaporation beforere moval before the machine

07: Why consider Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners

A properly designed, operated andmaintained vapor degreasing process offers many advantages versus aqueous cleaners and other choices, vapor degreasers and solvents:

Use minimal floor space because of its compacted structure

Minimize energy consumption because of solvent low boiling property

Minimize solvent consumption because of its contaminated solvent is recovered after distillation

Distill and recycle the solvent for continued use for environment friendly consideration

Minimize water disposal after filtration,recirculation, distillation, recovery and separation

Minimum chemical disposal because of primary water cooling combined with refrigerated condensing finned coils mounted at the top of inside wall to entrap the vaporized escape

Provide consistent, reproducible cleaning performance because of its simple procedures

Can be completely automated if equippedwith auto lifting and transportation device

Are easy to maintain because of all of process is accessible

Can easily clean complex configurations because of vapor can reach deep draws, holes in any size and shape to remove flux, soil,oil, grease and any other contaminated particles 

Have the lowest cost per part cleaned because of its only 40 degree boiling solvent at recycled

08: The guidance of Solvent used

Safety in operation

Chemical stability and noncorrosiveness

High solvency of oil, greases, and other soils

Conformance to air pollution control legislation

Nonflammable, nonexplosive, and nonreactive under conditions of use

High Vapor density compared to air and low rate of diffusion into air to reduce loss

Low Heat of vaporization and specific heat to maximize condensation and minimize heat consumption

Boiling point low enough for easy distillation and high enough for easy condensation (for recycling and reuse of dirty solvent or regeneration of clean solvent from used solven)

Detailed Images

Industrial Vapor Degreasing SystemSolvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners, there are large number of tests to measure cleaning effectiveness, there include visualinspection, macroscopic (5X to 50X) inspection, “white glove” inspection, observation under ultraviolet (black) light, tape sample “water break” tests, surface tension test fluids

Contact Us

Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners optimize your cleaning process and is energy efficient, environmentally compliant and easy to maintain, our degreasing system include all devices required for safe compliance and meet current regulations, our commitment to quality, on-timedelivery and service is the best in the industry

☺ Attn: MsHelen
✉ E-mail:sales@keepleader.com
☎ Cellphone:+86 13590415784 (Wechat/Whatsapp)
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