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Plastic Welder Automatic Turntable Ultrasonic Welding Machine of Rotary Table Indexing PC_PP_ABS_PS Ultrasound Bonding Equipment

Plastic Welder Automatic Turntable Ultrasonic Welding Machine

Plastic Welder Automatic Turntable Ultrasonic Welding Machine
Plastic Welder Automatic Turntable Ultrasonic Welding Machine is referred to as a turntable indexing ultrasonic welding machine, is a semi-automatic plastic assembling machine that utilize the functions of a standard ultrasonic welding machine with an automatic turntable indexing device and auto feeding system of protective film in roll, that can improve production efficiency, this Plastic Welder Automatic Turntable Ultrasonic Welding Machine can hand place the welds, automatically ultrasonic weld and then equipped with robot to retrieve the product after welding, by choosing the ultrasonic rotary welding machine and manipulators, the user can batch weld work and save labor, the production process is diversified with specified functionalities

Product description


Mainly application

Plastic Welder Automatic Turntable Ultrasonic Welding Machine, which is used for small plastic parts welding with easy position welding interface, the machine also can add robot arm for automatic unload

Character

Imported high precision cam divider, positioning precision

Can equipped with robot arm

electric precision fine-tuning limit, high precision
Center position limited structure for welding head, by which reduce tolerance of side movement
Linear Ball Slide, to ensure the long-term high-precision welding head movement
adjustable floor structure, convenient transfer mode
high-precision dynamic triggering, welding stability Digital welding parameter settings, intuitive and accurate
Japanese original PZT transducer, strong and stable output
imported aluminum Horn, more durable ultrasonic transmission
FM and frequency of automatic compensation circuit
complete assembly of imported high-quality components, reliable performance

IC circuit precision control, automatic overload protection system
adopting digital switch, 1/100 precision re-set control
high O transducer, optimized output

Have resonant frequency when the load, unload, without adjustment for the frequency of welding horn

Using the turbine rotation to adjust the machine movement, which is better than normal

Adopting Japan HuangPai brand alloy steel to keep frequency strong and stable
the electronic components are imported from Italy, Japan, American, South Korean, Taiwan and act
all in one high capacity machine, applied for high precision of welding work piece
Automatic protective device, which is optional
high-power machine, which is applied for Large work piece

Mainly Parameter

Model

KLC-2020T

Input  power

2000W

Frequency

20KHZ

Input voltage 

110V/220V

active horn

70mm

Cooling system

Air cooling

Pressure

1~ 7bar

Welding size

Diameter: 180mm

Oscillation system

Auto-stimulating

Aire compressor

1HP

Productivity

30~30pcs / min

Output time

0.01-99S

weight

280kgs

Overall size

850*960*1750mm

Plastic Welder Automatic Turntable Ultrasonic Welding Machine is welding approach that use ultrasonic vibration rubbing melts to bond plastic halves, robotic arm is installed for automatic unloading with retrieving process, in addition,rotary table index, auto feeding of protective film and intelligent controlling system integrate into procedures, that can meet higher quality, productivity and cost reduction requirement

 Detailed images


Plastic Welder Automatic Turntable Ultrasonic Welding Machine

Plastic Welder Automatic Turntable Ultrasonic Welding Machine integrates extended functions for bulk production to increase the productive efficiency and improve the welding quality, such as auto feeding device of protective film in roll, automatic manipulator of unloading, automatic rotary table indexing, and programmable logic control with touch screen,these ancillary features impel the utmost performance of ultrasonic plastic welding, hence, attractive benefits combine into one plastic bonding machine,exhaustive advantages inevitably include more prevalent characters, likely ultrasonic plastic welding is fast, welds are strong, fully sealed and free of additional material, different types of plastic can be welded together using ultrasonic welding, ultrasonic plastic welding has a low fault rate and is easy to operate and ultrasonic plastic welding has low production costs and is energy and material-efficient

Machine Uses


Plastic Welder Automatic Turntable Ultrasonic Welding Machine

Plastic Welder Automatic Turntable Ultrasonic Welding Machine can solve the plastic assembling process in industrial production of electronic, medical, apparel, stationary, automobile, household appliance and plastic toys, highest weld quality is required in thermoplastic parts, they are complex and expensive to make a holistic structure in mold-injection building, hence, the plastic halves require to combine into a whole with ultrasonic welding with strong and tight joints, in addition, dimensional accurate and visually impeccable, Plastic Welder Automatic Turntable Ultrasonic Welding Machine comes typically with advantages of fast and economic solution for these complex assembling task, ultrasonic vibration bonding fulfills all criteria of process optimization and validation

FRQ


Plastic Welder Automatic Turntable Ultrasonic Welding Machine

Application of turntable plastic ultrasonic welder at KEEPLEADER™

Field ranges: Automotive electronic, home appliance, industrial components, electrical wiring components, lighters, toys, gadgets, medical, personal appliances and related

For example; Suitable material: It is widely used in welding ABS, PE, PS, PVC, PP, ABS and PC synthetic, Acryl, etc, KEEPLEADER™ can do customized design and modified machine to accommodate our clients’ unique and special requirements

Plastic parts of automobile body: Car door, automobile instrument, car light and mirror, sun visor, interior trim parts, filter, etc, reflectorized material, reflectorized spike, fender-guard, inhaul cable, plastic filter for motorcycle, radiator, oil reservoir, oil cup, water tank, fuel tank, air hose, exhaust purifier, and tray filter board, etc.

Plastic electron: prepayment water meter, ammeter, communication apparatus, cordless telephone, accessories of mobile phone, cover of mobile phone, battery case, charger, valve controlled seal maintenance lead-add battery, 3-inch floppy, USB flash disk, SD card, CF card, USB lug-in board, Bluetooth and etc

Toy & stationery: documents folders, photo album, folding box, PP cavity board, Pen cover, ink box, toner cartridge, etc

Medical & daily use: watch, kitchen ware, oral liquid bottle cap, drip bottle cap, anti counterfeit bottle cap, cosmetic bottle cap, mobile phone accessories, gold soft brush, toilet articles, children applicant, air mattress, hanger, knife handle, gardening appliance, sanitary fittings, sprinkler, shower head, coffee pot, washing machine, air dryer, electric iron, electrical kettle, cleaner, metal cover of loudspeaker box, construction grating and etc

Please send KEEPLEADER™ your sample picture, advise us its material, size that can quick access to your application in making a proper quotation

Principle of turntable plastic ultrasonic welder

Ultrasonic welder operate by inducing ultrasonic frequencies in plastic components that is converted into heat between the welded plastic laminates, frictional heat is produced, so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time, the melting points of both working pieces is nearly equivalent which helps to form a uniform weld are, the welded area is usually as strong as the matrix material

Turntable plastic ultrasonic welder adopts ultrasound and slicer together to complete whole continuous ultrasonic welding, which is suitable for the manufactures requires mass production for welding, it can be selected to install PLC, automatic feeding, automatic take-out device to improve automatic production, at at KEEPLEADER™, ultrasonic welding is only one of sealing methods, also have hot melt welding, vibrating friction, spin friction welding, hot air welding and etc, depends on the practice

Advantage of turntable plastic ultrasonic welder at KEEPLEADER™

Ultrasonic plastic welding is instant and efficient, the process is simple and yields high productivity, plastic ultrasonic welder reduces labor cost and the need to use fasteners and yields cleaner looking assemblies

Jointing mode of ultrasonic welder at KEEPLEADER™

01: Butt joint

02: Scarf joint

03: Step joint

04: Tongue and groove joint

Character of turntable plastic ultrasonic welder at KEEPLEADER™

01: high efficiency and batch production

02: None auxiliary material, harmless

03: Firmly bonded, no distortion or damaged

04: high air tightness and water proof of welding effect

05: Piezoelectric ceramic transducer imported, output is strong and stable

06: Anti-backwards and coaxial direct pressure design to improve welding precision

07: Touch screen, parameter set intuitional and exact

08: Imported main electrical components

09: high precision segmentation imported from Taiwan

10: Unique design of level screw, mold easy to debug

11: High Q value transducer, strong output

12: Turbine design, adjust trip easily, alloy amplitude transformer

13: 3 to 24 station can be selected, straight line oriented bearing
Introduction of KEEPLEADER™

Who KEEPLEADER™ are?

KEEPLEADER™, the premier global manufacturer of customized ultrasonic welding machine, our sales office is in Hongkong, factory locates in Shenzhen city, except for ultrasonic welding, KEEPLEADER™ is also engaging on ultrasonic cleaning, and various packaging machine in sealing field

What KEEPLEADER™ do?

KEEPLEADER™ manufactures quality ultrasonic welding machine for thermoplastic jointing practice, CNC shop also can provide matched ultrasonic mold for each practice, KEEPLEADER™ has stocked machine that can satisfy urgent order and sample testing purpose

KEEPLEADER™ an industry leader in ultrasonic welding field

Quality, Durability, value: KEEPLEADER™ has built a quality global reputation based on these core principles, and KEEPLEADER™ takes pride on delivering every customer the ultimate in satisfaction, you can count on KEEPLEADER™ to lead the ultrasonic  welding machines market producing new and exciting ultrasonic welding solutions, KEEPLEADER™ are innovators in plastic ultrasonic welder

Contact Us


Do you need assistance with your project in plastic assembly welding, keepleader advents as a reliable plastic welding solution provider,we have versatile ultrasonic welding equipment for various applications and support non-standard machines and customized automation equipment,Plastic Welder Automatic Turntable Ultrasonic Welding Machine comes with prevalent auxiliaries, that integrates auto feeding device of protective film, automatic rotary table indexing, and auto robot arm for unloading, in addition, we can mount dual manipulators to achieve holistic automation, but that request further verification basin on sample photo, 3D Drawing, welding material and requirement, we usually entail trail welding before achieving an end solution,that is proving process of ensuring that all of your concerns or dictates are presented,lets start with your initiation, please contact us today

 Attn: MS Helen

 E-mail:sales@keepleader.com

 Cellphone: +86 13590415784 (Wechat/Whatsapp)

 Tel: +86 755 84190358

 Website: www.hfwelds.com / www.keepleader.com